Capabilities

PRIMARY CNC OPERATIONS

(2) Miyano turning centers, available options include; 12 station turret, live tooling, sub spindle and tailstock with up to 2.5” bar capacity and 5” chuck capacity.
(1) Miyano GN-4 high precision turning center with gang slide tooling. [3” dia. chuck capacity.]
(3) Hardinge GT 27SP super high precision turning center with gang slide tooling. [3” dia. Chuck capacity]
(4) Mori Seiki high precision turning centers with live tooling capability, chipblaster coolant system and magazine barfeed system with up to 2 5/8” dia. Bar capacity and 5” chuck capacity.
Hardinge T42 turning center with live tooling capability, subspindle, chipblaster coolant system and magazine barfeed [2” dia. Bar capacity]
(1) DN Solutions Puma Dual turret and Sub Spindle 2.6250 bar capacity 5 Axis Live tools and barfeed.
(1) DN Solutions Lynx Single turret Sub Spindle 2.00 bar capacity 5Axis Live tools and barfeed.
(1) Eurotech B438 Rapido Dual Turret 1.400 Bar capacity Sub Spindle 5 Axis Live tools and barfeed.
(1) Eurotech TA30 with 3.000 bar capacity. Gantry with Robotic Auto Loader. Sub Spindle 5 Axis Live tools and barfeed.

7 Swiss Type Lathes

(2) Star SB20 Type G Swiss Type lathe, 20 mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant, deep drilling.
(2) Star SR20 R111 Swiss Type lathe, 20 mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant, deep drilling.
(1) Star SR20 R-IV Swiss Type lathe, 20 mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant, deep drilling, B axis, capable of 5 simultaneous Axis machining. 10 Axis
(1) Star SW-12R11 Swiss Type lathe, 12 mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant, deep drilling. 10 Axis
(1) Star ST38 lathe, triple turret design enables greater capability for machining components for the medical, automotive and aviation industries. Ideally suited for large parts (38 mm in diameter) with high speed and universal control. 2 front side turrets, 1 rear side turret—each with 10 stations reduces cycle time. Can drill and turn at 1 time.

2 Horizontal Machining Centers

(2) Mori Seiki SH-400 horizontal machining centers with 22 pallet linear pallet pool system 120 tool capacity

(1) 5Axis Machining Center

DN Solutions DVF 5000 with high pressure MP and 8 Pallet Pool

6 Vertical Machining Centers

(2) Mori Seiki machining centers available with up to 30 tool automatic toolchanger, and Tsudakoma programmable 4th axis indexer.
(3) Daewoo DMV4020 CNC machining center with 24 tool automatic tool changer, high pressure coolant and 4th axis indexer.
(1) Mori Seiki Dura Vertical 5080 machining center with 30 tool automatic toolchanger Haas 5C collet programmable indexer

SECONDARY MANUAL OPERATIONS

Cincinnati engine lathe.
Hardinge tool room lathe.
(2) Bridgeport mills.
Everising automatic bandsaw. [6” dia. bar capacity.]
K. O. Lee tool and cutter grinder.
Cone micro drill grinder.

FINISHING OPERATIONS

(9) Twister lathes for 5C collets for hand deburring.
(2) SS White abrasive sand blasters.
(6) Buffing machines for hand deburring.
(9) Pneumatic deburring tool stations.
Hammond Rotary Finishing machine.
Raytech TD-40 .40cf capacity tumbler.
American Optical microscopes and Mantis vision system.

QUALITY ASSURANCE & SYSTEMS OPERATIONS

Optical Gaging Products-Smart Scope with measure mind 3D software

Giddings and Lewis Coordinate measurement machine.
Tesa Micro-Hite 3D Coordinate Measurement machine.
Mitutoyo SJ-400 profilometer
Federal “pocket surf” surface roughness gage.
Deltronic DH 216 Optical Comparator
J & L Classic 14T 14” optical comparator with surface illumination and Quadra-check II digital readout.
OGP Smart Scope
Page Wilson rockwell hardness tester.
Sunnen bore gages.
Etalon super micrometers.
Starrett Super Mic
Precision ground gage blocks and pins.
Johnson thread gage comparators, thread plugs and ring gages.
Electronic gage calibration recall system.
(14) Networked computer stations to provide component inspection data to customers and to insure systems reliability.
Mitutoyo RA 2200 provides a high accuracy, high speed and high performance roundness measurement.

ASSEMBLY AND VALUE-ADD SERVICES
Casey Machine is available to act as an extension of your production operations. Below is a listing of our capabilities. Contact Casey to inquire on how we can supplement your capacity and capabilities.

Assembly
• Riveting
• Specialty adhesives
• Heli-coil

Material Control
• Heat number certification
• Material test verification
• Material traceability certification

Documentation
• Part processing documentation
• Customer specific reporting

Labeling
• Specialty labels
• Bar coding
• Part marking – laser etching, ink stamp, CNC engrave, mechanical stamp, electrochemical etch
• Part serializing

Packaging, Inventory Management and Shipping
• Specialized packaging and boxing
• Individual item commercial packaging
• Kanban shipments
• Drop Shipment
• International Shipment

Surface Treatments
• Anodize
• Chrome
• Plate
• Paint & E-Coat

Miscellaneous
• Heat treat
• Water jet cutting

TECHNICAL SUPPORT
Casey invites you to contact us early in your conceptual design phase so that we may participate in material selection and advise on ideas for manufacturability, reduced cost, and improved part reliability and durability. Casey Machine accepts drawing data in the full variety of data formats commonly used in industry.