Capabilities 

Prototyping and Production of Small Precision Components and Assemblies

Contact Casey Machine if you need small components turned, machined, and finished to +/- 0.0001 inch tolerances, exacting deburr and edge specifications, and tightly specified surfaces. The components and assemblies we produce are used highly-specified, high-reliability applications such as jet engines, military missiles, satellites, dental implants, medical products, military and commercial aircraft, and precision industrial equipment. We work in a wide variety of ferrous and nonferrous metals as well as plastics. See our Materials. Casey Machine is certified to ISO9001:2015, and AS9100 Rev D. Our Quality System accommodates customer-specific documentation, tracking, and reporting requirements. We offer capability, flexibility, and capacity to meet your unique specific packaging, kitting, inventory management needs, as well as low to high volume delivery requirements.

Below is a summary of our capabilities including:
• Equipment for precision capability and production capacity
• Deburring capabilities for precision finishing
• Assembly
• Value Add Services

EQUIPMENT
27 Turning Centers
(4) Miyano turning centers, available options include; live tooling, and tailstock with up to 1 5/8” bar capacity.
• (3) Miyano GN-4 high precision turning center with gang slide tooling. [3” dia. Chuck capacity]
• (6) Hardinge GT 27SP super high precision turning center with gang slide tooling. [3” dia. Chuck capacity]
• (4) Mori Seiki high precision turning centers with live tooling capability, chip blaster coolant system, and magazine bar feed system with up to 2 5/8” dia. Bar capacity and 5” chuck capacity.
•  Hardinge T42 turning center with live tooling capability, sub-spindle, chip blaster coolant system, and magazine bar feed [2” dia. Bar capacity
(1) Doosan Puma TT1800SY Horizontal turning center. 2 5/8” dia. bar feed capacity, dual turrets, sub spindle capabilities, and live tooling
(1) Doosan Lynx 2100LSY Horizontal turning center. 2” dia. Bar feed capacity, single turret, sub spindle capabilities, and live tooling.
(1) Eurotech Elite B438-Y2 Horizontal turning center. 1.4” dia. Bar feed capacity, dual turrets, sub spindle capabilities, and live tooling.
(2) Mazak QTN 350MY turning centers. 16” x 48” table capacity
• 7 Swiss Type Lathes

• (2) Star SRlll Swiss Type lathe, 20 mm bar capacity, sub-spindle, live tooling, full C-Axis control and high pressure coolant.
(1) Star ST38 lathe, triple turret design enables greater capability for machining components for the medical, automotive, and aviation industries. Ideally suited for large parts (38 mm in diameter) with high speed and universal control. 2 front side turrets, 1 rear side turret – each with 10 stations, with pinch turning and milling capabilities.
(2) Star SB20R type G Swiss Type lathes. 20mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant
(1) Star SR-20R-IV Type A / 9 Axis Swiss Type Lathe. 20mm bar capacity, sub spindle, live tooling, full C-Axis control, B-Axis control, and high pressure coolant
(1) Star SW-12RII Swiss Type Lathe. 12 mm bar capacity, sub spindle, live tooling, full C-Axis control and high pressure coolant

2 Horizontal Machining Centers
• (2) Mori Seiki SH-400 horizontal machining centers with 22 pallet linear pallet pool system 120 tool capacity

7 Vertical Machining Centers
• (3) Mori Seiki machining centers available with up to 30 tool automatic toolchanger, Haas twin 5C collet programmable indexer, pallet changer and Tsudakoma programmable 4th axis indexer.
• (3) Daewoo DMV40 CNC machining center with 24 tool automatic tool changer, high pressure coolant and 4th axis indexer.
• (1) Mori Seiki Dura Vertical 5080 machining center with 30 tool automatic toolchanger
(1) Mazak VCN 510C-II 24”x18”x12” machine capacity

2 Turn Mill Machining Centers
• (1) Mazak Integrex 350HN Mill Turn.
• (1) DMG CTX Gamma 2000 TC. 16” diameter and 72” bar capacity

2 Five Axis Machining Centers
• (1) DMG DMC 65. 12” x12” x 12X machine capacity
• (1) DMG DMC 80FD DuoBlock. 30” diameter x 21” high machine capacity

Secondary Manual Operations
• Cincinnati engine lathe.
• (2) Bridgeport mills.
• Everising automatic bandsaw. [6” dia. bar capacity.]

Finishing Operations
• (11) Twister lathes for 5C collets for hand deburring.
• (2) SS White abrasive sand blasters.
• (3) Buffing machines for hand deburring.
• (2) Pneumatic deburring tool stations.
• Hammond Rotary Finishing machine.
• Raytech TD-40 .40cf capacity tumbler.
• American Optical microscopes and Mantis vision system.

Surface Treatments
• Anodize
• Chrome
• Plate
• Paint & E-Coat

Miscellaneous
• Heat treat
• Water jet cutting

Quality Assurance
• Temperature controlled quality lab
• Optical Gaging Products-Smart Scope with measure mind 3D software
• Giddings and Lewis Coordinate measurement machine.
• Tesa Micro-Hite 3D Coordinate Measurement machine.
• Mitutoyo SJ-400 profilometer
• Deltronic DH 216 Optical Comparator
• J & L Classic 14T 14” optical comparator with surface illumination and Quadra-check II digital readout.
• Page Wilson rockwell hardness tester.
• Sunnen bore gages.
• Etalon super micrometers.
• Starrett Super Mic
• Precision ground gage blocks and pins.
• Johnson thread gage comparators, thread plugs and ring gages.
• Electronic gage calibration recall system.
• Mitutoyo RA 2200 provides a high accuracy, high speed and high performance roundness measurement.

ASSEMBLY AND VALUE-ADD SERVICES
Casey Machine is available to act as an extension of your production operations. Below is a listing of our capabilities. Contact Casey to inquire on how we can supplement your capacity and capabilities.

Assembly
• Riveting
• Specialty adhesives
• Heli-coil

Material Control
• Heat number certification
• Material test verification
• Material traceability certification

Documentation
• Part processing documentation
• Customer specific reporting

Labeling
• Specialty labels
• Bar coding
• Part marking – laser etching, ink stamp, CNC engrave, mechanical stamp, electrochemical etch
• Part serializing

Packaging, Inventory Management and Shipping
• Specialized packaging and boxing
• Individual item commercial packaging
• Kanban shipments
• Drop Shipment
• International Shipment

TECHNICAL SUPPORT
Casey invites you to contact us early in your conceptual design phase so that we may participate in material selection and advise on ideas for manufacturability, reduced cost, and improved part reliability and durability. Casey Machine accepts drawing data in the full variety of data formats commonly used in industry.